At Refit Mallorca, we provide professional fiberglass and gelcoat repair services for boats and yachts in Mallorca. We repair structural and cosmetic damage caused by impacts, cracks, wear, water ingress and exposure to the marine environment, restoring the strength, shape and appearance of your vessel.
Our team works on motor yachts, sailing yachts, motorboats, catamarans, tenders and other fibreglass vessels throughout the island. From a small gelcoat repair to more extensive structural fiberglass repairs, we assess every project individually and recommend the most appropriate solution.
Professional Fiberglass and Gelcoat Repairs for Boats in Mallorca
Fiberglass is strong, lightweight and highly resistant to marine conditions, but impacts, excessive loads, water ingress and natural ageing can eventually damage the laminate or its protective gelcoat surface.
At Refit Mallorca, we carry out fiberglass boat repairs, GRP (glass-reinforced plastic) repairs, gelcoat restoration and composite work for vessels located in Palma and throughout Mallorca. We can repair both structural and cosmetic damage, from small cracks and chips to damaged sections of the hull, deck or superstructure.
Our fiberglass and gelcoat services include:
Fiberglass and GRP structural repairs
Hull, deck and superstructure repairs
Cracks, holes and impact damage
Delamination and damaged laminate repairs
Fiberglass, polyester, epoxy and composite work
Custom fiberglass parts and modifications
Gelcoat cracks, chips and scratches
Gelcoat colour matching and restoration
If your boat has suffered damage and you are unsure whether it affects only the gelcoat or the underlying fiberglass structure, please give us a call today at +34 625815227 or contact us at info@refitmallorca.com.
Our team can inspect the affected area and advise you on the most suitable repair.
Fiberglass Boat Repair in Mallorca
Structural Fiberglass and GRP Repairs
Damage to the fiberglass laminate can compromise the strength and integrity of a boat. What appears to be a minor surface crack may sometimes indicate damaged laminate, delamination or a structural problem beneath the gelcoat.
Our structural fiberglass repair services in Mallorca are designed to restore the strength and original shape of damaged areas. Depending on the construction of the vessel and the type of damage, the repair may involve removing compromised material, rebuilding the laminate and reinforcing the affected section with suitable fibreglass, resin or composite materials.
We work carefully to integrate the new laminate into the original structure and achieve a strong, durable and properly finished repair.
Fiberglass Hull and Deck Repairs
The hull and deck are exposed to impacts, movement, vibration, sun, salt water and repeated loads. Collisions with docks, floating objects or other vessels can result in cracks, holes, crushed laminate and local deformation.
We provide professional fiberglass hull repair in Mallorca for different types of damage, including:
- Impact damage and holes in the hull.
- Cracks and splits in fiberglass surfaces.
- Damaged corners, edges and chines.
- Cracks around fittings or loaded areas.
- Local delamination or weakened laminate.
- Damage to decks, bathing platforms and superstructures.
- Fiberglass repairs following the removal or relocation of equipment.
- Reconstruction of damaged or missing sections.
Each repair is assessed individually because the correct solution depends on the location, accessibility, laminate construction and extent of the damage.
Cracks, Holes and Impact Damage
Fiberglass damage should be repaired before water, movement or vibration makes the problem worse. A crack in the gelcoat may be cosmetic, but it can also allow moisture to reach the laminate or reveal stress in the structure underneath.
Our team examines the visible damage and the surrounding area before starting the repair. The affected material is prepared, rebuilt and faired until the original shape has been restored. The surface can then be finished with colour-matched gelcoat or an appropriate marine paint system.
Our objective is not simply to cover the damage. We aim to provide a professional fiberglass repair that restores the integrity of the affected section and leaves a clean, carefully blended finish.
Fiberglass Delamination Repairs
Delamination occurs when layers of the fiberglass laminate separate or lose adhesion. It may be caused by impact, moisture, manufacturing defects, excessive movement or long-term structural stress.
Delaminated areas can sound hollow when tapped and may feel softer or more flexible than the surrounding laminate. If left untreated, the damaged area may continue to spread and lose strength.
We can remove compromised material, rebuild the laminate and restore the affected surface. Where necessary, the repair is reinforced before fairing, finishing and applying gelcoat or paint.
Fiberglass and Composite Repairs
Modern boats and yachts may contain different combinations of marine composites, including fiberglass and carbon fibre reinforcements, polyester, vinylester and epoxy resin systems, structural foam cores and other composite materials.
Our marine composite repair services in Mallorca are adapted to the original construction and intended use of each component. Selecting compatible materials and an appropriate repair method is essential for achieving the required strength, adhesion and durability.
For more complex or structurally important damage, the repair process is planned according to the type of laminate, loads placed on the area and the finish required.
Contact us to discuss your requirements with
one of our fiberglass boat repair specialists.
Custom Fiberglass Parts and Boat Modifications
In addition to repairing existing fiberglass structures, we can manufacture or modify fiberglass components for boats and yachts.
Custom Fiberglass Fabrication
Custom fiberglass fabrication can be useful when an original component is damaged, obsolete or no longer available. It can also provide a practical solution when the owner wishes to modify the layout or functionality of the vessel.
Depending on the project, we can assist with the manufacture or modification of:
- Hatches and covers.
- Storage boxes and lockers.
- Consoles and equipment supports.
- Steps and access panels.
- Bathing platform components.
- Seating bases.
- Deck and superstructure elements.
- Custom moulded fiberglass parts.
Every project is made according to the measurements, shape, strength and finish required for the vessel.
Fiberglass Alterations and Refit Work
Fiberglass modifications are often required during yacht refit projects. Removing equipment, changing the position of fittings or installing new systems can leave openings or require changes to the original structure.
We can close unwanted openings, modify fiberglass panels, adapt existing components and prepare the repaired area for gelcoat or painting. This allows the modification to integrate cleanly with the surrounding structure and appearance of the boat.
If you need a custom fiberglass part or modification,
please contact us to discuss your project.
Professional Gelcoat Repair in Mallorca
Gelcoat is the external protective and decorative layer found on most fiberglass boats. It helps protect the laminate from water, sunlight and the marine environment while providing the smooth colour and gloss associated with a well-maintained yacht.
Despite its durability, gelcoat can suffer from impacts, scratches, chips, cracks, staining, fading and UV degradation. At Refit Mallorca, we provide professional gelcoat repair and restoration in Mallorca for motor yachts, sailing yachts, tenders and other fiberglass vessels.
Gelcoat Crack, Chip and Scratch Repair
Small impacts and everyday use can produce chips, gouges and scratches in the gelcoat. Stress or movement may also create fine cracks or groups of spider cracks.
Before repairing the surface, it is important to establish whether the damage is limited to the gelcoat or extends into the underlying fiberglass laminate. A local cosmetic surface repair may be sufficient when the structure remains unaffected, while deeper cracks or recurring defects may require the laminate to be repaired or reinforced first.
Our gelcoat repair specialists in Mallorca carefully prepare the damaged area, remove loose or unstable material and rebuild the surface using a compatible gelcoat repair system. The repaired area is then shaped, sanded and polished to restore a smooth and professional finish.
We can repair:
- Scratches and deep gouges.
- Chips and areas of missing gelcoat.
- Hairline and spider cracks.
- Stress cracks around fittings and corners.
- Minor impact damage.
- Damaged edges and curved sections.
- Local defects following a fiberglass repair.
- Stained, worn or discoloured areas.
Correctly identifying the cause of the damage is essential. Simply covering a crack without repairing the movement or structural problem underneath may cause it to reappear.
Gelcoat Colour Matching and Seamless Finishing
Matching the colour of an existing gelcoat is one of the most important parts of a professional repair. Even when the original manufacturer’s colour is known, exposure to sunlight, salt water, cleaning products and normal ageing can gradually change the appearance of the surrounding surface.
Our gelcoat colour-matching service in Mallorca adjusts the repair colour to the current shade of the boat rather than relying exclusively on the original factory reference. This helps the repaired area blend more naturally with the surrounding gelcoat.
Once the correct colour has been prepared, the gelcoat is applied, levelled and carefully finished. The surface is then progressively sanded and polished to recover the original profile and gloss.
Our objective is to achieve a clean and carefully integrated repair that restores the appearance of your boat or yacht without leaving an obvious transition between the repaired and existing surfaces.
Faded and Weathered Gelcoat Restoration
Constant exposure to UV radiation, salt water and the marine environment can cause gelcoat to lose its colour and shine. The surface may become dull, chalky, stained or uneven, making the boat appear older and poorly maintained even when the underlying fiberglass remains in good condition.
We provide professional gelcoat restoration for boats and yachts in Mallorca. Before recommending a treatment, we assess the condition and thickness of the existing gelcoat to determine whether its appearance can be recovered or whether a more extensive refinishing solution is necessary.
Depending on the condition of the surface, the restoration process may include:
- Cleaning and decontamination.
- Removal of oxidation and weathered material.
- Controlled sanding of damaged surfaces.
- Correction of local scratches and imperfections.
- Professional polishing and gloss restoration.
- Application of suitable surface protection.
When the existing gelcoat is too deteriorated, thin or extensively damaged to be restored effectively, we can recommend an alternative solution such as wider gelcoat refinishing or professional yacht exterior painting.
New Gelcoat Application
New gelcoat may be required after a structural fiberglass repair, during the fabrication of a custom composite component or when an existing surface has deteriorated beyond local cosmetic restoration.
The application process requires correct surface preparation, suitable environmental conditions and careful control of the gelcoat thickness. After curing, the area must be levelled, sanded and polished to obtain a smooth and consistent finish.
We can apply gelcoat to:
- Repaired fiberglass hulls and decks.
- Reconstructed or reinforced sections.
- Newly manufactured fiberglass components.
- Bathing platforms and steps.
- Hatches, covers and storage boxes.
- Consoles and equipment supports.
- Other custom composite parts.
The gelcoat system is selected according to the construction, location and required finish of each component. Where technically possible, its colour and gloss are matched to the surrounding surface.
Gelcoat Repairs Following Structural Fiberglass Work
After repairing cracks, holes, delamination or impact damage in the laminate, the external surface must be rebuilt to recover the boat’s original shape and appearance.
The repaired fiberglass is faired and prepared before the finishing gelcoat is applied. Careful attention is given to the profile of the hull, deck or component so that the repair integrates correctly with the surrounding area.
By coordinating the structural fiberglass repair and gelcoat finishing as part of the same project, we can restore both the integrity and the appearance of the damaged section.
Restore your boat’s colour, gloss and protection with a professional gelcoat repair in Mallorca. Contact us
Expert Fiberglass and Gelcoat Repair Specialists
For your peace of mind, every project is handled by experienced fiberglass and gelcoat repair specialists in Mallorca.From cosmetic gelcoat damage to structural fiberglass and GRP repairs, we work carefully to restore the strength, original shape and appearance of your boat or yacht, delivering durable results and a professional finish.
When a complete refinishing solution is required, we also provide professional yacht exterior painting and yacht interior painting services throughout Mallorca.
We offer our fiberglass and gelcoat repair services in all ports of Mallorca.
Palma de Mallorca, STP, Club de Mar Mallorca, Port Adriano, Alcudia, Puerto Portals, Arenal, Cala Ratjada, Santa Ponça, Andratx, Calanova, Ca’n Picafort, Pollença, Porto Colom, S´Estanyol, La Rápita, Molinar, Portixol, Cala D´Or, Soller, Palma Nova, Porto Cristo, Cala Gamba, Colonia San Jordi, Porto Petro, Sant Antoni, Colònia de Sant Pere,…
Please, contact us if you require further information
We Work with High-Quality Materials from Leading Fiberglass, Composite and Gelcoat Manufacturers
